Australian Woodsmith 16th January 2019

Dado Blade Inserts

A zero-clearance insert is the key to a chip-free cut. This is simple enough when using a standard saw blade. But when it comes to a dado blade, it can be challenging. The various widths of different cutter and chipper combinations, plus the addition of shims, means you have to create multiple inserts.

Making the inserts isn’t difficult, but trying to remember which insert to use can lead to mistakes. That’s why I write the combination of cutters, chippers and shims on each insert so I never have to guess again. It’s a simple solution that works.

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SAFETY IN THE WORKSHOP Safety devices, such as riving knives, guards on table saws and guards over router bits have been deliberately left out of the line drawings in Australian Woodsmith projects in order to make them easier to follow. It goes without saying that where safety devices have been supplied by the manufacturers you should use them. We encourage the use of push sticks as good work practice.
    Exercise vigilance and the greatest of care when using power tools, whether stationary or portable. Keep all your tools sharp and well maintained. Wear protective eyewear, a dust mask and a hearing protector when appropriate. By limiting distractions and developing safe work practices you will go a long way to avoiding workshop accidents. So, work safe fellow woodworkers.  -Editor
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